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BHP and Rio Tinto to Collaborate on New Tailings Technology

Published: November 2, 2022 |

[Click image to enlarge]

[Click image to enlarge]

Global miners BHP and Rio Tinto have formed a partnership agreement to accelerate the development of technology that could significantly increase water recovery from mine tailings, and in turn reduce potential safety risks and environmental footprints associated with tailings storage facilities.

The first project will involve testing the application of an innovative large-volume filter unit at a BHP copper mine in Chile, which would remove up to 80 percent of the water in the tailings stream before it is deposited in a storage facility.

Rio Tinto will bring its experience from implementing smaller-scale tailings filters for bauxite residues at alumina refineries since 2005. Both organizations will work in collaboration with leading technology and equipment providers, technical experts, research groups, and the academic sector.

Manufacture of the filter unit is already underway. The pilot construction is due to begin in early 2023 and operations are scheduled to commence in early 2024. The pilot will test the potential of a large-scale tailings filter unit for scalability and cost-effectiveness across global mining operations.

Removing more water from tailings would reduce potential risks associated with moisture in storage facilities, reduce the footprint required by such facilities, and create opportunities to productively re-use tailings, for example, as raw material for glass, construction or agriculture industries.

The additional water recovered from tailings by filtration could be re-used in processing facilities, reducing overall water consumption.

“The world will need more critical minerals in the decades to come to support economic development and decarbonization pathways. It is important that we keep working together across the global mining sector to raise standards and make sure our operations are as safe and sustainable as they can be. Responsible management of tailings and improved water use is a big part of that,” said BHP Chief Technical Officer, Laura Tyler.

“It is in everyone’s interest that we, as an industry, find safer and more sustainable ways to manage tailings. As two of the leading companies in the sector, we want to bring our combined knowledge and expertise to address this challenge,” said Rio Tinto Chief Technical Officer, Mark Davies.

Tailings usually takes the form of a liquid slurry made of fine metal or mineral particles and water — created when mined ore is crushed and finely ground in a milling process to enable the metals and minerals of interest to be extracted.


About BHP
BHP is a leading global resources company. They extract and process minerals, oil and gas, with approximately 80,000 employees and contractors, primarily in Australia and the Americas. Their products are sold worldwide, with sales and marketing led through Singapore and Houston, United States. Their global headquarters are in Melbourne, Australia.

To stop by BHP’s website, CLICK HERE


About Rio Tinto
Rio Tinto is partnering with the U.S. Department of Energy’s Critical Materials Institute (CMI) to discover further ways to economically recover critical minerals such as tellurium and lithium. The company is also investing in new facilities to extract battery-grade lithium from waste rock at its Boron, California mine site and high-quality scandium oxide from waste streams at its metallurgical complex in Sorel-Tracy, Quebec.

First Solar, which produces cadmium telluride (CadTel) solar panels, is expanding its U.S. manufacturing capacity by 3.3 gigawatts (GW) annually, by building its third American manufacturing facility in Lake Township, Ohio. When fully operational, the new facility will scale the company’s Northwest Ohio footprint to a total annual capacity of 6 GW, which is believed to make it the largest fully vertically integrated solar manufacturing complex outside of China.

To stop by Rio Tinto’s website, CLICK HERE


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