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Honeywell and ZoneFlow to Collaborate on Breakthrough Structured Catalyst for Hydrogen Production

Published: November 3, 2021 |

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Honeywell and ZoneFlow Reactor Technologies (ZFRT) have entered into a joint agreement to commercialize ZoneFlow™ Reactor Technology. This technology promises to provide a step-change improvement in the efficiency and carbon intensity of steam methane reforming for the production of hydrogen. When coupled with Honeywell H2 Solutions’ carbon capture for hydrogen production, the ZoneFlow technology will make low-carbon hydrogen production more efficient and less expensive.

The ZoneFlow Reactor, a structured catalyst module that replaces conventional catalyst pellets in SMR tubes, provides far superior heat transfer and pressure drop performance. UOP and ZFRT will cooperate in conducting reactive testing in ZFRT’s large-scale pilot plant at Université Catholique de Louvain in Louvain-la-Neuve, Belgium. The reactive testing will validate the expected 15 percent increase in throughput over conventional catalyst pellet systems. Results from the pilot plant testing are expected to be available by mid-2022.

“We see the ZoneFlow Reactor Technology as a major breakthrough in steam methane reforming,” said Laura Leonard, vice president and general manager, Honeywell UOP Process Technologies.

“The much higher throughput possible with the ZoneFlow Reactors will mean significant capital savings for new SMR plants and higher productivity for existing plants. The additional opportunity to reduce the steam requirements to the steam methane reforming process will reduce its energy demands and overall impact on plant CO2 emissions,” added Leonard.

“This collaboration with Honeywell UOP creates the strongest possible team for the commercial validation and offering of the ZoneFlow Reactor Technology,” said Bruce Boisture, president of ZFRT.

“UOP’s broad expertise in catalysts and catalytic processes, coupled with its well-established PSA and carbon capture technologies, make it an ideal technical and commercial participant in this advanced development project. This partnership will provide the technical and financial resources to help demonstrate the breakthrough impact and productivity of the ZoneFlow Reactor Technology,” added Boisture.


About Honeywell UOP
Honeywell UOP is a leading international supplier and licensor of process technology, catalysts, adsorbents, equipment, and consulting services to the petroleum refining, petrochemical, and gas processing industries. Honeywell UOP is part of Honeywell’s Performance Materials and Technologies strategic business group, which also includes Honeywell Process Solutions, a pioneer in automation control, instrumentation and services for the oil and gas, refining, petrochemical, chemical and other industries.

To stop by Honeywell UOP’s website, CLICK HERE


About Honeywell
Honeywell is a Fortune 100 technology company that delivers industry specific solutions that include aerospace products and services; control technologies for buildings and industry; and performance materials globally. Their technologies help everything from aircraft, buildings, manufacturing plants, supply chains, and workers become more connected to make the world smarter, safer, and more sustainable.

To stop by Honeywell’s website, CLICK HERE


About ZoneFlow Reactor Technologies
ZoneFlow Reactor Technologies, a privately held company, is a developer of innovative reactor and process technology for the steam methane reforming industry.

To stop by ZoneFlow’s website, CLICK HERE


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